Challenge
A North Sea operator encountered a leaking Side Pocket Mandrel (SPM) with a Gas Lift Valve (GLV) insert, and was required to replace it. A Kickover Tool (KOT) was unable to latch onto the GLV due to barium sulphate (BaSO4) scale build-up on the SPM/GLV and in the tubing. Brushes, downhole jars and exercise tools were attempted without success.
The operator then decided to mobilise BLUESPARK® technology with its ability to remove scale from complex downhole completion equipment without risking any damage to them.
- Offshore Platform
- Wireline Deployment
- Depth: 8,000 ft (2,400 m)
- Temp: 80°C (176 °F)
- Horizontal well
- Approx. 58° deviation at SPM
Solution
Return a critical downhole completion item back into operation for an oil producer in the North Sea using electro-hydraulic pulsing technology.
- Blue Spark Energy’s BLUESPARK® service was mobilised at short notice and run on operator’s preferred wireline provider.
- The service required no chemicals, explosives, or controlled goods.
- 20 ft (6 m) interval across the SPM/GLV, including the tubing above and below it, was treated with BLUESPARK®.
- A Lead Impression Block (LIB) was run to confirm whether the top of the GLV was accessible and clear of scale.
Outcome
- Blue Spark Energy successfully performed its first scale removal operation on a Side Pocket Mandrel (SPM) with Gas Lift Valve (GLV) in the North Sea using our innovative BLUESPARK® technology.
- After BlueSpark, the Lead Impression Block (LIB) confirmed that scale was removed from around the GLV fish neck.
- The KOT was re-run and was able to latch onto the GLV.
- A successful pressure test was performed on the SPM/GLV.
- The operation demonstrated the ability of BLUESPARK® to remove scale from complex completion components and tubing.
- The well was returned to production with fully compliant integrity status without the requirement for a workover.